ICF – What They Don’t Tell You!

If you have been reading Dimes2Vines for awhile, you know that we began construction on our home overlooking the vineyard in August 2010. We decided to use the Rewards Insulated Concrete Forms mainly because of their insulation value. We completed what will eventually be our basement and moved in the weekend after Thanksgiving, 2011.

We have been very pleased with our ICF home except for one thing – something no one warned us about – chickens like it. Not only do our chickens like it, they LOVE it. Love to eat it that is!

You read it right – our chickens love to peck and eat the styrofoam off the house! They have left holes along the lower edge exposing the supports which are built into the ICF blocks. The concrete which fills the ICF blocks is visible in several areas!

We had temporarily painted the house yellow. Our plan is to put a stone facade on the walk-out basement wall. This will be after the upstairs is finished and dirt is pushed around to cover three sides of the basement making it a true basement.

It might seem logical to shoot some chickens. But, we value their eggs! They lay their eggs in the morning and normally, we let them out of their pen in the afternoon to free range. We could not believe it when we first saw it happening. And, you would not believe the sense of satisfaction gained by running and shooing those chickens away from our house! I am sure we looked like people gone crazy.

We are now taking precautions to keep them away from the house using barriers.

As for the holes, John has filled them with Great Stuff – spray foam which expands. It looks unsightly but does offer protection from water seeping in the holes and flowing into the house. And, yes, that has happened :(

Hopefully, one day in the not too distant future, it will all be covered by dirt or stone. For now, it is one of those funny (yet humbling) things you would not believe unless you saw it!

ICF – Phase 1 Complete!

What will eventually be our basement is now home sweet home. We are all enjoying starting the New Year in our own home. So far we are very pleased with the ICF (insulated concrete forms) walls and are amazed at the insulation value. Our small wood burning stove can quickly cause us to open windows to let out the heat!

Having done all the work ourselves has taken time but certainly saved us a lot of money. As of now, we have spent right at $42,000 and have1500 sq ft with 3 bedrooms and 1 bath (Yes, 1 bath for 9 people can be challenging at times but there are more to come upstairs!).

We did decide to do some extras since this is hopefully the house we will grow old in. The $42,000 figure includes a $1500 Pelican water softener which has been well worth the expense. We did purchase the larger model to accommodate the remainder of the house. If you live in an area which has hard water, you may be interested in one as it uses no salt but rather a bed of crystals. The crystal bed causes the naturally dissolved minerals in the hard water to form tiny crystals suspended in the water. These tiny crystals are relatively inactive and so the water “feels” soft in the shower, dishwasher and other normal usage. The bed never needs replacing and in just 4 years it will have paid for itself.

John also installed  a fire sprinkler system inside, we used beaded board wood for the ceiling, the bathroom is floor to ceiling porcelain tile and the kitchen counter is made of granite tiles (bought on sale).

The exterior door opens into the laundry room which leads into the kitchen.

The kitchen, dining room and family room are really one large room.

It is very conducive to our lifestyle to be able to see what is going on from any room. The bedrooms are off the southwest side of the family room. Complete settling in is happening little by little and hopefully will be completed before the vineyard work really starts.

Phase 2 is planned to begin after this year’s harvest. Extending another 14 feet on 3 sides with the ICF and continuing upward. The 14 foot areas will provide storage, wine cellar, cheese cave and root cellar. The first floor will have 4000 sq ft. with a very large center family room surrounded by a 5 ft wide hall. The bedrooms, bathrooms, kitchen and study will surround the center room and be off the hall.

The roof will be metal of a yet to be determined color. The temporary TPO  (Themo Plastic Olefin) roofing, which is now covering what will be the first floors sub-flooring, will be removed once the ICF walls and metal roof are in place. The exposed basement walls will have a stone facade with stucco on the exterior of the upstairs.

Being do-it-yourselfers has provided us many memories, opportunity to learn new skills, and the chance to work together as a family besides having more that we otherwise would have been able to afford. While it has taken time and been a lot of work, it has certainly been worth it!

Now, to be content and wait for phase 2!

ICF First Course Done!

For those of you who are new, we have just begun the first floor (basement) of our new home which will overlook the vineyard. We are using the Rewards Insulated Concrete Forms (ICF) and were able to finish the first course or layer yesterday evening. We chose the Rewards ICF not only for their insulation and strength characteristics but also their price.

It is amazing how easy the ICF is to snap together. They are really like legos! Inside are plastic dividers which give strength and we will place rebar before concrete is poured for added stength.

First came marking the slab as a guide. So, we popped the line. Our concrete slab is not blue as the picture portrays – it is really gray! This line is our guide to make sure the blocks are square.

Each block is 4 ft wide and has teeth (remember legos) to snap to the next course. Since the first course will be sitting on the slab, the teeth of one side were cut off. A line of glue is then put down on the slab using a glue gun and lining it up with the inside edge on the line, the block laid on top. For the next block, glue is put on the slab and up the ends of the previously laid block.

The blocks are then held down for a few minutes until the glue sets.

What happens if the block is too wide – you just cut it to fit!

Hopefully, most of the walls will be up by this evening with bracing. For now, though, I am off to buy more glue!

Grab My Dime!

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